A Vernier calliper is simply a calliper which uses a vernier scale. The popular record suggests that the first Vernier calliper was invented by J.R. Brown, founder of Brown & Sharpe Mfg. Co. in 1851, with a resolution of 1/1000 inch. Below is an image of that calliper.
A typical Vernier caliper has a movable jaw which slides linearly along the main scale. There are a few differing types of Vernier calliper. Here is an example with a Vernier calliper, “Tuna“, made by ABR Almkvist & Co, Eskilstuna, Sweden. This is quite a simple caliper, with both inner and outer measurements on the same scale. This caliper has both cm, and inches. The scale for the cm is 1/10 of 1/10, or 100ths, which is likely more than enough precision for most woodworking tasks (each mm is divided into tenths). The scale for inches is 1/8 of 1/16,or 1/128th inch. The “Tuna” also has a depth gauge, which is convenient.
The example in Fig.2 shows measuring the width of a piece of wood in both inches and cm, using the inside caliper. On the Tuna calliper, the reading for Fig.2 is 1.0cm+0.7cm+0.07cm=1.77cm. The reading in Fig.3 is cm is 3.0+0.8+0.0=3.8cm, or 1+8/16+0=1.5″.
The classic caliper from Brown & Sharpe has a more complex vernier mechanism, with graduations for 1/1000th inch, and is likely more suited towards the machinist. It also has a much more precise measuring mechanism.
This vernier is the No.570, which takes both inside and outside measurements, graduated to read on one side for outside and the other for inside. The sliding jaw has two components: by locking the rightmost portion it is possible to finely adjust the main Vernier scale using the thumbscrew.
The main bar scale is divided into inches, and tenths of inches, while each tenth of an inch is divided into four parts. The smallest divisions are therefore 1/40th of an inch, or 0.025″.
On the sliding jaw is the vernier line of division. This vernier is divided into 25 parts numbered 0, 5, 10, 15, 20, 25 and the whole length of these 25 parts is equal to 24 divisions (40ths of an inch) on the bar. Since the 25 parts of the vernier only cover 24 parts of the bar, one of these 25 parts would be 1/25 of 1/40 or 1/1000 inch shorter than each division on the bar. If the 0 of the vernier is placed next to 0 on the bar, the first line on the vernier would be 1/1000″ behind the first line on the bar, the 5th line on the vernier would be 5/1000″ behind the 5th line on the bar etc. Each line on the vernier when opposite a line on the bare therefore adds as many thousandths as the mark on that particular line of the vernier.
To read the vernier, look along the line until you find a line that is exactly opposite a line on the bar, then read the line on the vernier (not the bar). To read a vernier calliper with 1/1000 inch precision:
- Read the whole inches on the bar.
- Read the 10ths of inches.
- Read the thousands of inches to the 0 of the vernier.
- Add the reading of the vernier where it exactly matches a line of the bar.
For anyone interested in an extensive history of calipers, I direct you to The Origin and Evolution of Calipers.